Advanced Label Manufacturing Technology &
Sustainable Production

State-of-the-art printing machines, finishing equipment, and eco-friendly practices delivering premium quality
labels with minimal environmental impact

World-Class Label Manufacturing Facility

Our 50,000 square foot manufacturing facility combines cutting-edge printing technology with sustainable practices. Equipped with the latest digital, flexographic,
and offset printing machines, advanced finishing equipment, and comprehensive quality control systems to deliver exceptional labels
while minimizing environmental impact.

50,000

Square Feet Facility

15+

Printing Machines

24/7

Production Capability

ISO

Certified Quality

Production Workflow Overview

Pre-Press Setup
Printing Production
Finishing & Converting
Quality & Shipping

Advanced Label Printing Technologies

Multiple printing platforms providing optimal solutions for every label application, run length, and substrate requirement
Assorted bottles and jars of sauces, oils, and preserves arranged in a row with white labels.

Digital Label Printing Technology

State-of-the-art digital printing presses delivering exceptional quality for short to medium run label production with variable data capabilities.

Equipment

HP Indigo Digital Press
7-color digital offset quality printing, 330mm web width, variable data printing capability
HP Indigo Digital Press
7-color digital offset quality printing, 330mm web width, variable data printing capability
HP Indigo Digital Press
7-color digital offset quality printing, 330mm web width, variable data printing capability

Capabilities

  • Variable data printing for serialization and personalization
  • Short-run production with zero setup waste
  • Photographic quality image reproduction
  • Pantone color matching and spot color simulation
  • Quick turnaround times from proof to production
Two rolls of white adhesive labels with printed barcodes and numbers on a white background.

Flexographic Printing Presses

Advanced flexographic printing technology for high-volume label production with superior print quality and efficiency on various substrates.

Equipment

Nilpeter FA-Line
8-color UV flexo press, 430mm web width, servo-driven technology, inline inspection
Mark Andy Performance Series
10-color configuration, extended gamut printing, waste matrix removal system
Gallus Labelfire
Hybrid digital-flexo technology, inline embellishment capabilities, quick job changeover

Capabilities

  • High-volume production up to 200 meters per minute
  • UV and water-based ink systems for diverse applications
  • Extended color gamut printing for expanded color range
  • Inline finishing including die-cutting, lamination, cold foil
  • Precise registration control for complex multi-layer labels
Sheet of multiple barcode labels arranged in a grid, each with a barcode and associated text and numbers.

Offset Printing Equipment

Premium offset printing technology for large format labels requiring exceptional print quality and color accuracy on specialized materials.

Equipment

Heidelberg Speedmaster
6-color offset press with coating unit, automated plate changing, inline quality control
Komori Lithrone
8-color configuration with UV drying, automated blanket washing, precision register control

Capabilities

  • Exceptional print quality for premium brand labels
  • Large format sheet printing up to 750mm x 1050mm
  • Metallic and special color printing capabilities
  • Coating and varnishing in single pass
  • Ideal for high-end cosmetics and luxury product labels

Pre-Press Equipment & Workflow Technologying

Advanced prepress systems ensuring accurate color reproduction, efficient workflow, and consistent plate quality

Assorted bottles and jars of sauces, oils, and preserves arranged in a row with white labels.

Computer-to-Plate (CTP) Systems

Advanced CTP technology for direct plate imaging eliminating film and improving workflow efficiency and plate quality.

  • Kodak Trendsetter CTP system with automated plate loading
  • Resolution up to 4000 dpi for exceptional detail reproduction
  • Thermal imaging technology for consistent plate quality
  • Automated plate punching and bending systems
Close-up of various textured rectangular material samples in neutral colors.

Digital Workflow & Color Management

Comprehensive prepress workflow automation with advanced color management ensuring consistency across all printing platforms.

  • Esko Automation Engine for workflow automation
  • GMG ColorProof certified proofing systems
  • X-Rite spectrophotometer color measurement suite
  • PDF workflow with automated preflight checking
Worker inspecting bottles filled with orange liquid on a production line in a factory.

Plate Making & Mounting Equipment

Precision plate processing and mounting systems ensuring accurate registration and print consistency.

  • Automated plate processors with temperature control
  • Laser plate mounting systems for micron-level accuracy
  • Plate storage and inventory management systems
  • Cylinder preparation and grinding equipment

Label Finishing & Converting Equipment

Comprehensive finishing capabilities transforming printed labels into functional, eye-catching final products

A collection of various skincare products including serums, creams, and oils arranged on a reflective surface with a blue gradient background.

Die-Cutting & Converting Machines

Rotary Die-Cutting Systems

High-precision rotary die-cutting for complex label shapes, kiss-cutting, and through-cutting applications

Flatbed Die-Cutting Press

Versatile flatbed systems for short-run specialty shapes and prototype development

Laser Die-Cutting Technology

Digital laser cutting for intricate designs, eliminating need for physical dies on short runs

Close-up of various textured rectangular material samples in neutral colors.

Lamination & Coating Systems

Hot & Cold Lamination Units

Film lamination equipment for protective and decorative finishes enhancing label durability

UV Coating Lines

Inline and offline UV coating systems for spot and flood coating applications

Thermal Lamination Press

Specialized equipment for heat-activated films and holographic laminates

Assorted bottles and jars of sauces, oils, and preserves arranged in a row with white labels.

Embellishment & Special Effects

Hot Foil Stamping Units

Rotary and flatbed foil stamping for metallic effects and premium brand enhancement

Embossing & Debossing Systems

Precision embossing equipment creating tactile dimension and luxury appeal

Screen Printing Press

Specialty screen printing for thick varnishes, textures, and raised effects

Material Handling & Converting Systems

Automated material handling equipment ensuring smooth production flow and material integrity

Automatic Unwinding Systems

Servo-driven unwind stands with tension control for consistent material feed and splice detection

  • Zero-speed splice capability
  • Automatic core positioning
  • Web tension monitoring

Rewinding & Slitting Machines

High-precision rewinding systems with automatic core loading and multi-lane slitting capabilities

  • Turret rewinders for continuous operation
  • Laser-guided slitting accuracy
  • Multiple roll diameter handling

Sheet Cutting Systems

Programmable guillotine cutters and stack handling equipment for sheet label production

  • Programmable cutting sequences
  • Safety light curtains
  • Automatic stack ejection

Inspection & Quality Control Machinery

Advanced inspection systems providing 100% quality verification throughout the production process
Machine Vision

Web Inspection Systems

100% inline inspection with multiple camera systems detecting print defects, color variation, and registration errors in real-time

ISO Certified

Barcode Verification Systems

Automated barcode reading and verification ensuring 100% scanability according to ISO/IEC standards

Surface Analysis

Corona Treatment Monitoring

Real-time surface energy measurement systems ensuring optimal ink adhesion on film substrates

Servo Control

Registration Control Systems

Automated register control with servo motors maintaining registration within ±0.1mm throughout production

Workflow Automation & Management Systems

Integrated automation systems optimizing production efficiency and ensuring complete job traceability

Production Planning Systems

ERP-integrated production scheduling optimizing machine utilization and delivery schedules

Job Tracking Technology

Real-time job tracking with barcode scanning at each production stage for complete traceability

Inventory Management

Automated material inventory systems with reorder triggers and material consumption tracking

Quality Data Management

Digital quality control reporting with statistical process control and trend analysis

Testing Laboratory Equipment & Quality Verification

Comprehensive testing facilities with advanced equipment ensuring material properties, adhesion performance, and regulatory compliance

Automated Inspection Systems

100% inline inspection using machine vision technology detecting defects in real-time during production

  • Print defect detection
  • Color consistency monitoring
  • Registration accuracy verification
  • Missing or double label detection

Color Management Systems

Spectrophotometer-based color measurement and control ensuring precise color matching across all printing technologies

  • G7 Master certification process
  • Pantone color library matching
  • Delta E measurement below 2.0
  • ISO 12647 compliance

Testing Laboratory Equipment

Comprehensive testing facilities for material properties, adhesion, durability, and regulatory compliance verification

  • Adhesion testing (FINAT methods)
  • Environmental resistance testing
  • Tensile strength measurement
  • Migration testing for food contact

Sustainable Label Manufacturing Practices

Environmental responsibility integrated into every aspect of our manufacturing operations—from material selection to production processes and waste management

Eco-Friendly Label Materials

FSC-Certified Paper Substrates

Responsibly sourced paper materials from certified sustainable forests ensuring environmental protection and chain of custody verification.

  • 100% recyclable and biodegradable paper facestocks
  • Available in white, kraft, and colored options
  • Suitable for food contact applications with proper coatings
  • Compatible with all printing technologies
Various sizes of cream-colored plastic pump bottles with green leaf designs.

FSC-Certified Paper Substrates

Responsibly sourced paper materials from certified sustainable forests ensuring environmental protection and chain of custody verification.

  • 100% recyclable and biodegradable paper facestocks
  • Available in white, kraft, and colored options
  • Suitable for food contact applications with proper coatings
  • Compatible with all printing technologies

FSC-Certified Paper Substrates

Responsibly sourced paper materials from certified sustainable forests ensuring environmental protection and chain of custody verification.

  • 100% recyclable and biodegradable paper facestocks
  • Available in white, kraft, and colored options
  • Suitable for food contact applications with proper coatings
  • Compatible with all printing technologies

Energy Efficiency Initiatives

Modern technology and smart systems reducing energy consumption across all manufacturing operations
80% Energy Savings

LED-UV Curing Systems

Modern UV-LED curing technology consuming 80% less energy than conventional mercury UV systems

80% Energy Savings

LED-UV Curing Systems

Modern UV-LED curing technology consuming 80% less energy than conventional mercury UV systems

80% Energy Savings

LED-UV Curing Systems

Modern UV-LED curing technology consuming 80% less energy than conventional mercury UV systems

80% Energy Savings

LED-UV Curing Systems

Modern UV-LED curing technology consuming 80% less energy than conventional mercury UV systems

Environmental Certifications & Standards

Internationally recognized certifications validating our commitment to sustainable manufacturing

ISO 14001:2015 Environmental Management

Certified environmental management system demonstrating systematic approach to reducing environmental impact

FSC Chain of Custody Certification

Authorized to supply FSC-certified label materials with complete chain of custody traceability

REACH & RoHS Compliance

Full compliance with EU regulations on chemical substances and hazardous materials in label production

ISO 50001 Energy Management
(In Progress)

Working towards certification in systematic energy management and continuous efficiency improvement

Production Capacity &
Capabilities

Roll Label Production

50M+ Labels/Month

High-volume roll label manufacturing with web widths up to 430mm and advanced material handling systems

Sheet Label Production

200K+ Sheets/Month

Large format sheet labels up to 750mm x 1050mm ideal for premium products and complex designs

Automated label printing machine producing barcode and product labels in a factory setting.

Quick Turnaround

48-hour Service

Rush production capability for urgent orders without compromising quality or sustainability standards

Experience Advanced Label Manufacturing Technology

Schedule a factory tour to see our state-of-the-art equipment and sustainable practices in action